Archive for the ‘ Repairing ’ Category

What Is a Dump Valve? Do I Need One?

A dump valve is a release system that is present in almost all turbocharged engine applications. It is intended to release excess pressure and prevent any type of compression surge that is caused by mass airflow intake.

The intended purpose of these valves are high-performance automobiles that use turbochargers. These specific vehicles benefit from having a valve since they are necessary for reducing engine and turbocharger failure. Compression surge is a situation that occurs when drivers lift off of the throttle on a turbocharged engine. The high pressure air in the intake system becomes trapped and forces excess pressure into the compressor. If this happens, the compressor will slow down and can cause the turbo to stall. This phenomenon is noticed usually if a driver is attempting to accelerate quickly after the pressure surge.

A valve can release the compressed air into the atmosphere while making a notable hissing sound. Additionally, the dump can release the pressurized air back in to the intake through a compressor inlet. A dump also reduces wear & tear on the turbocharger and the engine.

Bailey Motorsport Dump Valve

Bailey Motorsport first introduced their version of a valve in 1997 which uses a piston-design. There are different models that are available which have their own applications. The DV24 is used on engines that have no air flow meter and boasts a 60 psi boost. The DV26 is designed for vehicles that have an airflow gauge and also has a 60 psi boost. The DV34 and DV36 is a unique design that incorporates a trumpet-styled outlet. These valves will cost drivers between $123 and $165.

Advantages

The piston-shaped valve is more efficient than the diaphragm valve and is able to react faster. This also translates to increased power boost and overall better performance. These valves can also be used on a variety of engines that may or may not have a mass airflow sensor.

Disadvantages

The only disadvantage to using a Bailey valve is the potentiality of a fuel-rich environment if the valve is placed after the mass airflow sensor. Proper installation will negate this and will allow drivers all the benefits provided by a valve.

Forge Motorsport Valves

Forge Motorsport also has line of valves that can be purchased in either the piston design or a diaphragm design. Forge diaphragm valves are similar to a piston model but use a rubber diaphragm to release excess pressure. This type of valve makes a whooshing sound compared to the hissing sound of a piston-style dump valve. However, Forge Motorsport also makes piston-style dump valves for other turbocharged engine applications. Furthermore, dump valves from Forge Motorsport will cost between $104 and $211. Read more

Aluminum Borg Warner Shifter Nuts – Why Are They Better Than Nylon Ones?

Borg Warner Aluminum Shifter Nuts are increasingly being used these days in 4-speed manual gear boxes, which are found in Ford and Valient model cars. These are a huge problem solver for a persistent problem being faced for long with nylon shifter nuts. These are a well-trusted component used in the Ford Borg Warner manual 4-speed box. These are most often used in race cars, speedway cars, hot rods, or for street use in every day road cars.

Shifter nuts are normally made of nylon. These are not very strong, and the soft nylon material causes stripping of the thread, which causes the gear stick to dislodge from the gear box. This is a common problem faced by race cars when doing quick and hard gear changes and also by normal cars. This problem can be taken care of by using a Borg Warner nut made of aluminum. Aluminum in these nuts provides strength and hence does not wear off easily.

The major advantages of aluminum shifter nuts are

  • Easy to replace and install; self-installation can be easily done as is explained below
  • Take care of the problem of fragility due to nylon shifter nut
  • More reliable and strong

Aluminum nuts are suitable for many Ford Falcon models including XY XA XB XC XD XE XF and some Valient models in the Borg Warner Single Rail Manual Transmission. They have a M40 x 1.5 thread, which is the same as the original OEM factory style and use a 41-mm spanner across the flats. Read more